The Electronic Throttle Control(ETC) system is made of the components throttle body, Throttle Position Sensor(TPS)1&2 and Accelerator Position Sensor(APS) 1&2. The throttle body contains the actuator, the throttle plate and the throttle position sensor (potentiometer), which are integrated in one housing. The actuator consists of a DC motor with a two-stage gear. The opening angle of the throttle valve is detected by the throttle position sensor which is mounted on the throttle body. And it provides feedback to the PCM to control the throttle motor in order to control the throttle valve opening angle properly in response to the driving condition.
Checking output signals from TPS under detecting condition, if the difference between real and target throttle position is above the specified value, PCM sets P0638 and then MIL(Malfunction Indication Lamp) turns on.
Item
Detecting Condition
Possible cause
DTC Strategy
? Monitor the throttle position
? Throttle stuck
? Open in motor circuit
? Faulty motor
? Faulty PCM
Enable Conditions
? Engine works
? Battery voltage >5V
Threshold value
Case1
? The difference between the real ETS motor & TPS value and the target ETS motor & TPS value is over 4.5°.
Case2
? When real Throttle position is below 36°, (the real throttle position - the target throttle position) < - 4.5°
Case3
? (the real throttle position - the target throttle position) < - 18°
Diagnosis Time
? Continuous
MIL On Condition
? 1 driving cycle
If Main relay has a fault(ex. Open) under engine running, the DTCs,P0638/P0685/P1295/P2106, can happen at the same time.
- P0638 Throttle Actuator Control Range/Performance(Bank 1)
- P0685 PCM/PCM Power Relay Control Circuit /Open
- P1295 Throttle Actuator Control System - Power Management
- P2106 Throttle Actuator Control System - Forced Limited Power
Throttle opening ( ° )
Output voltage(V) [Vref=5.0]
TPS1
TPS2
0°
0.0V
5.0V
60°
2.7V
2.3V
10°
0.5V
4.5V
70°
3.2V
1.8V
20°
0.9V
4.1V
80°
3.6V
1.4V
30°
90°
40°
100°
50°
110°
Fig1) Signal waveform(+/-) instantly with accelerating